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In the context of the increasing requirements of material processing accuracy and efficiency in today’s manufacturing industry, water jet technology plays a key role in the field of new material processing with its unique superiority. This customized case fully demonstrates the excellent application of CNC water jet technology in multi-station three-dimensional processing of new materials.
The customer focuses on high-end sports equipment manufacturing. With business expansion and product upgrades, the demand for processing new materials (high.strength/high-toughness material, ex. carbon fiber) continues to increase. The customer expects to use advanced water jet cutting technology to achieve multi-station three.dimensional processing to improve productivity efficiency and product quality, while reducing processing costs and scrap rates.
In order to meet customer needs,we customized a set of UHP water jet cutting machine combined with robotic arm cutting solutions.
1.High-pressure Pump System:
Forplus1+N 60K-3.7L UHP pump is selected.
2.Actuator:
An industrial six-axis robot is used as the actuator. Through the PLC + HMI , precise coordinated control of the high-pressure pump and the robot arm is achieved to complete the automatic cutting of products such as carbon fiber helmets. The robot arm has high movement accuracy and can meet the cutting needs of complex shapes.
3.Double-station Circular Rotary Platform:
Designed as a double-station, it adopts a bus-type servo motor directly connected to the rotary mechanism, and is equipped with an absolute encoder to ensure accurate positioning.
4.Waterproof and Silent Operation Room:
Add a waterproof and silent operation room, equipped with dehumidification equipment to discharge water mist in time. A large-sized observation hole is left on the front of the operation room, which coincides with the observation window of the rotating turntable, and a door is left on the side for easy operation and maintenance.
5.It comes with robot offline programming software, which includes multiple practical modules such as scene building, trajectory planning, simulation debugging, etc.
1.Cutting Accuracy:
Through high-precision robotic arm control and optimized cutting process, when cutting new materials such as carbon fiber, the accuracy reaches the industry-leading level, effectively reducing the defect rate and improving product quality.
2.Productivity:
The multi-station three-dimensional processing design and efficient cutting speed greatly improve productivity. The double-station circular rotating platform enables synchronous loading and unloading, reducing equipment idle time. Compared with traditional processing methods, productivity is increased by 300%, Completely meeting the increasing demand of customer’s order.
3.Use offline programming to replace the original teaching programming to improve the efficiency of cutting trajectory programming.
This customized waterjet cutting solution successfully met the customer’s needs for multi-station three-dimensional processing of new materials, bringing significant economic benefits and productivity improvements to the customer. At the same time, the robot + offline programming + dual-station equipment mode, after inspection and finalization, can be widely used in small and medium-sized workpieces and three-dimensional space processing scenarios, and is suitable for sports products, precision bearings, aerospace and automotive parts and other industries.
To be the global top brand waterjet company, with the craftmanship of scientific, rigorous and lean.
Copyright © 2025 Forplus Intelligent Equipment (Chongqing) Co., Ltd.