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Applications: Emergency Response in Petroleum/Petrochemical industry
In the emergency rescue scene of the petroleum and petrochemical industry, efficient and safe cutting technology is the key to handling emergencies. Aiming at the special needs of the petroleum and petrochemical fields, forplus waterjet has developed a high-pressure abrasive mixing system, which has been successfully applied to the well control emergency equipment construction project of oil enterprises.Forplus waterjet provides advanced water jet cutting solutions for extremely dangerous situations such as oil well blowouts and fires.
In petroleum and petrochemical operations, sudden accidents such as blowouts and fires place extremely high demands on the reliability, cutting capacity and safety of cutting equipment. Traditional cutting processes have defects such as high thermal effect, low cutting efficiency and high safety risks, and cannot meet the needs of rapid response and precise operation of emergency rescue. A petroleum company urgently needs an automated system that can operate stably in extreme environments and has strong cutting capabilities to cope with the problems of long-distance cutting and crushing in well control rescue.
The high pressure abrasive suspension waterjet system provided by ForPlus is a pre-mixing high-pressure water jet cutting solution designed specifically for petroleum and petrochemical emergency rescue. Continuous abrasive mixing by alternating 2 abrasive hoppers in turn, automatic control, and explosion-proof design, which can achieve stable output of high pressure abrasive jet, effectively cut through thick metal structures, and save time for emergency rescue.
Core technical parameters
1.Power Unit:
It is driven with diesel engine with stepless speed control, and is equipped with a rupture disc and overpressure protection function.
2.Cutting Capability:
The output high pressure abrasive jet can cut through metal thickness ≥380mm, supporting dual-head simultaneous cutting or single-head efficient cutting.
3.Abrasive Mixing System:
Dual hoppers operating in turn for automatic and continuous abrasive mixing, dynamic adjusting the water-abrasive mixing ratio to support non-stop abrasive jet supply for cutting operation.
4.Automation Control:
It is not only equipped with PLC+HMI and one-button start and stop function, but also has remote monitoring and emergency manual mode. In addition, it has explosion-proof grade ExdIIBT6 and protection grade IP65.
Key Innovative Designs
1.Dual Abrasive Hoppers for Continuous Operation :
2 hoppers supplying abrasive in turn to ensure the continuous cutting with abrasive and water mixing jet, significantly improving the productivity.
2.Pre-mix technology:
Compared with the traditional post-mix process, the pre-mix technology has more uniform mixing, high energy conversion rate, low cutting pressure requirement and significantly improved safety.
3.Explosion-proof and Safety Design:
The whole machine has passed ATEX explosion-proof certification. Key components are made of duplex precipitation-hardened stainless steel, which is resistant to impact and corrosion. It is equipped with anti-backflow and anti-clogging devices to ensure stable operation in extreme environments.
Testing and Adjustment Results:
(1)Continuous Operation Capability:
During on-site commissioning, the system achieved continuous switching of two hoppers, and the overall operating efficiency was 2-3 times higher than that of traditional solutions.
(2)Adaptability to Extreme Environments:
Through high temperature, humidity, wind and sand simulation environment tests, the equipment can operate stably in the temperature range of -18℃ to 55℃, and the compressed air condensate treatment system can effectively solve the problem of pipeline blockage.
(3)Skid-mounted Integration:
Skid-mounted in two standard containers, compared with the traditional fracturing truck well control emergency rescue method, this set of equipment is more integrated and miniaturized, convenient for transportation and operation.
(4)Safety Verification:
The water jet cutter has passed ATEX explosion-proof certification and pressure testing by authoritative institutions, with a bursting pressure of ≥320MPa and a pipeline leakage rate of <0.1%, which complies with the safety regulations of the petroleum and petrochemical industries.
Practical Application Value
(1)Improved Rescue Efficiency:
The system can be quickly deployed at the well control site, achieve precise cutting through remote control, and shorten the rescue preparation time by ≥60%.
(2)Cost Optimization:
Automated abrasive mixing reduces manual intervention, abrasive utilization rate is increased to 95%, and comprehensive costs are reduced by more than 30%.
The application of water jetting emergency rescue equipment in the petroleum and petrochemical fields by Forplus waterjet has demonstrated the unique advantages of ultra-high pressure water jet technology in emergency scenarios. Continuous abrasive mixing by abrasive supply of dual hoppers in turn, automatic control and explosion-proof design, the system not only breaks through the bottleneck of traditional cutting technology, but also sets a new bar for petroleum and petrochemical emergency rescue equipment. In the future, we continue to deepen the industry demand and promote the intelligent application of water jetting technology in more high-risk fields.
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Copyright © 2025 Forplus Intelligent Equipment (Chongqing) Co., Ltd.